Gun Beaver = Revolvers: Understanding Cylinder Gap – The Uses and Dangers

Revolvers: Understanding Cylinder Gap – The Uses and Dangers

When it comes to firearms, revolvers hold a special place in history. Their simplicity, reliability, and classic design make them a favorite among shooters. But like all guns, revolvers come with their own set of intricacies that are essential to understand. One of the most important features is the cylinder gap, a term that often raises eyebrows but is crucial to the functioning and safety of these firearms.

In this article, we’ll explore what the cylinder gap is, its role in revolver performance, and the potential dangers it presents to shooters. Whether you’re a seasoned revolver enthusiast or just starting out, knowing about the cylinder gap is vital for safe and effective shooting.

What is Cylinder Gap?

At its core, the cylinder gap refers to the small space between the cylinder and the barrel in a revolver. The cylinder is the part of the revolver that holds the ammunition and rotates with each shot, aligning a cartridge with the barrel to fire. The gap, usually ranging from 0.004 to 0.008 inches, is there to ensure the cylinder can rotate freely without binding against the barrel.

While the cylinder gap is necessary for the operation of the revolver, it comes with its own set of challenges. It allows some of the gas and pressure generated by firing a round to escape through the sides, rather than propelling the bullet entirely down the barrel.

How Cylinder Gap Affects Revolver Performance

  1. Impact on Velocity

One of the most notable effects of the cylinder gap is on the velocity of the bullet. When a cartridge is fired, the gas pressure pushes the bullet forward through the barrel. However, due to the cylinder gap, some of this pressure is lost, meaning that revolvers generally have slightly lower bullet velocity compared to other firearms like semi-automatic pistols.

Studies have shown that revolvers can lose anywhere from 1% to 5% of their velocity due to the cylinder gap. For most shooters, this slight decrease in velocity is barely noticeable, but in some cases—particularly for precision shooters—it can make a difference.

For example, if you’re using a .357 Magnum revolver like the Smith & Wesson Model 686, which is known for its accuracy and power, you might experience a small reduction in the bullet's speed due to the cylinder gap. However, this is unlikely to affect performance unless you are engaging in highly specialized shooting scenarios, such as long-range target shooting.

  1. Gas Escape and Muzzle Flash

Another key impact of the cylinder gap is the escape of hot gases. When a round is fired, some of the gases that push the bullet forward escape sideways through the gap. This can create a visible flash of light and a significant amount of heat. The effect is more pronounced in larger calibers, such as the Ruger Super Redhawk in .44 Magnum.

The escaping gases can cause a noticeable muzzle flash, which can be problematic in low-light shooting situations. If you’re shooting for self-defense or hunting at night, the flash might give away your position or temporarily affect your vision.

For this reason, some revolver enthusiasts opt for flash suppressors or compensators that can help mitigate the visual effect of the escaping gas.

  1. Noise and Recoil

Due to the venting of gases through the cylinder gap, revolvers can be louder than other firearms of similar caliber. This is especially true for powerful handguns like the Colt Python, where the escaping gases can make an already loud report even louder.

In addition to the noise, the cylinder gap can slightly increase perceived recoil, especially for shooters firing high-powered rounds. While the recoil effect is minor for most shooters, it can be more noticeable with large-caliber revolvers, such as the Smith & Wesson 500, a beastly revolver chambered in .500 S&W Magnum.

If recoil and noise are a concern, it’s worth investing in hearing protection and considering revolvers with ported barrels or compensators that can help manage both.

The Dangers of Cylinder Gap

While the cylinder gap is an inherent feature of revolvers, it’s essential to recognize the potential dangers it poses, especially for inexperienced shooters.

  1. Escape of Hot Gases

As mentioned earlier, the cylinder gap allows hot gases to escape during firing. These gases are under extremely high pressure and can cause burns or other injuries if your hands are positioned too close to the gap.

For example, if you’re using a revolver like the Taurus 856, which is a popular carry revolver chambered in .38 Special, make sure to keep your fingers and hands clear of the gap. Revolver shooters must adopt a different grip style compared to semi-automatic pistol shooters to avoid this danger.

This issue is even more significant with magnum calibers. The Ruger GP100, a heavy-duty .357 Magnum revolver, can expel gases with enough force to cause serious injuries if a shooter’s hands or fingers are too close to the cylinder gap.

  1. Lead and Powder Particles

Along with hot gases, the cylinder gap also allows lead particles and unburned powder to escape. These particles are small, but they can travel at high speeds and cause injury if they hit exposed skin or, worse, your face or eyes.

Always wear proper eye protection when shooting revolvers. Even though the chances of injury from these particles are relatively low, safety should always come first when handling firearms.

  1. Accidental Ignition of Loose Powder

Another potential danger with the cylinder gap is the accidental ignition of loose powder. This risk is particularly relevant for hand-loaders or shooters who use custom ammunition. If loose powder accumulates near the gap, the hot gases escaping from the gap could ignite it, leading to unintended discharge or injury.

Using clean, properly manufactured ammunition is the best way to avoid this risk. For those who hand-load their rounds, paying extra attention to loading practices and keeping the area around the cylinder clean is crucial.

How to Mitigate the Risks of Cylinder Gap

Fortunately, the risks associated with the cylinder gap are manageable if you follow some basic safety practices:

  • Maintain a Proper Grip: Always ensure your hands are well away from the cylinder gap when firing. Revolver grips are designed to help keep your fingers away from dangerous areas, but proper hand placement is crucial.
  • Use Eye and Ear Protection: Never shoot a revolver without wearing safety glasses and hearing protection. Even if you’re an experienced shooter, accidents can happen, and it’s better to be safe than sorry.
  • Inspect and Clean Your Revolver: Keeping your firearm clean, particularly around the cylinder, can prevent lead and powder buildup that might pose a risk.
  • Be Mindful of Ammunition: Using high-quality, factory-loaded ammunition reduces the risk of loose powder near the gap, making your shooting experience safer.

Conclusion: Mastering Cylinder Gap for Safer Shooting

The cylinder gap is a unique and essential part of revolver design. While it comes with some downsides, like a minor reduction in bullet velocity and the potential for escaping gases, understanding how it works and taking proper precautions can make your shooting experience safe and enjoyable.

Whether you're shooting a Smith & Wesson Model 686, a Ruger GP100, or any other revolver, respecting the cylinder gap is key to mastering the art of revolver shooting. Always prioritize safety, invest in the right equipment, and keep your revolver clean to mitigate the risks associated with the cylinder gap.

Interested in purchasing a revolver? Visit Brownells.com to shop a wide selection.

This comprehensive understanding of the revolver cylinder gap will not only improve your shooting skills but also ensure you stay safe while enjoying one of the most iconic firearms in history.

Back to blog